2020年6月2日,全球領(lǐng)先輕量化復(fù)合材料綜合解決方案提供商-中國(guó)恒瑞有限公司(以下簡(jiǎn)稱HRC)高性能領(lǐng)先航空復(fù)合材料零部件量產(chǎn)基地落戶江蘇省常熟市高新技術(shù)產(chǎn)業(yè)開(kāi)發(fā)區(qū),正式開(kāi)啟了HRC的“飛行器時(shí)代”。
航空航天是碳纖維現(xiàn)有應(yīng)用的最大市場(chǎng),2019年全球航空復(fù)材市場(chǎng)產(chǎn)值接近1000億元并保持12%的年增長(zhǎng)速度,相比之下,國(guó)內(nèi)的航空用碳纖維復(fù)合材料市場(chǎng)規(guī)模還很小。全球復(fù)合材料市場(chǎng)中,航空應(yīng)用的產(chǎn)量占比為23%,產(chǎn)值占比高達(dá)63%; 而在中國(guó),航空領(lǐng)域的產(chǎn)量與產(chǎn)值占比分別只有3.7%和23%, 因此可見(jiàn)碳纖維復(fù)合材料在中國(guó)的航空航天領(lǐng)域的應(yīng)用仍有巨大的增長(zhǎng)空間。 預(yù)計(jì)未來(lái)10年,中國(guó)的碳纖維復(fù)合材料市場(chǎng)都將處于快速增長(zhǎng)的階段,逐步成為美國(guó),歐洲以外的第三極,市場(chǎng)規(guī)模預(yù)計(jì)達(dá)到500億元以上??梢哉f(shuō)碳纖維復(fù)合材料行業(yè)的發(fā)展升級(jí),同時(shí)也將是中國(guó)由制造大國(guó)向制造強(qiáng)國(guó)轉(zhuǎn)型的一個(gè)縮影。
根據(jù)測(cè)算,飛機(jī)每減重一千克,可降低運(yùn)營(yíng)成本13萬(wàn)元以上,而增加的材料成本僅是其效益的15%,回報(bào)率超過(guò)7倍,因此飛機(jī)制造企業(yè)與航空公司紛紛對(duì)復(fù)合材料趨之若鶩。波音787和空客A350 XWB上的碳纖維復(fù)合材料用量超過(guò)了機(jī)身結(jié)構(gòu)的50%,這種標(biāo)桿性的案例對(duì)于全球范圍內(nèi)的航空制造商來(lái)說(shuō)都有著巨大的引領(lǐng)作用。國(guó)產(chǎn)C919中型客機(jī)上碳纖維復(fù)合材料應(yīng)用比例約為12%,而在C929機(jī)型上將達(dá)51%,無(wú)疑最好的驗(yàn)證了這種趨勢(shì)。而復(fù)合材料的成型是航空制造產(chǎn)業(yè)鏈條中最具附加值的一道環(huán)節(jié),現(xiàn)有情況下也是相對(duì)薄弱的一個(gè)環(huán)節(jié),挑戰(zhàn)主要集中在復(fù)合材料生產(chǎn)工藝的改善及成本的下降。
作為異軍突起且被備受關(guān)注的專注于高性能碳纖維復(fù)合材料零部件成型研發(fā)及量產(chǎn)的專家型企業(yè),經(jīng)過(guò)五年的快速發(fā)展,HRC已經(jīng)形成了在汽車領(lǐng)域的深度布局,成為沃爾沃,吉利,一汽等多個(gè)國(guó)內(nèi)外知名汽車主機(jī)廠指定碳纖維零部件供應(yīng)商,同時(shí)也在航空航天,軌道交通等多個(gè)領(lǐng)域均有涉獵并嶄露頭角。2018年中,HRC便已經(jīng)開(kāi)始了航空零部件項(xiàng)目的開(kāi)發(fā)與生產(chǎn);2019年,HRC更將航空航天成立為單獨(dú)的事業(yè)部門,兩年多的實(shí)踐中招募并培養(yǎng)了一支高度專業(yè)化國(guó)際化的航空專家技術(shù)團(tuán)隊(duì),為新建的航空零部件量產(chǎn)基地的籌建提供了豐富的人才及經(jīng)驗(yàn)基礎(chǔ)。同時(shí),借助于集團(tuán)公司強(qiáng)大的國(guó)際合作網(wǎng)絡(luò)及資源,以及國(guó)內(nèi)外稀缺的從工程設(shè)計(jì)到批量生產(chǎn)的綜合解決方案提供能力,航空零部件量產(chǎn)基地將在創(chuàng)立伊始便能以成熟的姿態(tài),領(lǐng)先的水準(zhǔn)及高效的運(yùn)作快速投入正式運(yùn)營(yíng)。
項(xiàng)目一期注冊(cè)資本3380萬(wàn)美元,總投資1億美元,將在兩萬(wàn)平米現(xiàn)代化工業(yè)廠房?jī)?nèi)配備熱壓罐,OOA及熱塑型等多種領(lǐng)先復(fù)合材料成型技術(shù)及辦公,檢測(cè),裝配,包裝等配套功能區(qū)域。以國(guó)內(nèi)外主流航空主機(jī)制造企業(yè),軌道交通企業(yè)為核心服務(wù)行業(yè),同時(shí)大力開(kāi)發(fā)船舶制造,海洋工程,工業(yè)能源等同樣蘊(yùn)含巨大機(jī)遇的藍(lán)海領(lǐng)域,力爭(zhēng)在的更廣闊的潛在市場(chǎng)中大展拳腳。
HRC invested in new serial production center of advanced aeronautic composite parts in Changshu
On June 2nd, 2020, Changshu city, HRC has officially signed a new investment agreement with the local government to invest and establish a brand new serial production center of advanced composite parts for further serving the aeronautic, railway and other target industries.
With a registered capital of total $33.8 million, the phase I of the new aeronautic center will have a production area of 20,000 sq. and be equipped with a variety of leading composite forming technologies such as Autoclave, OOA, Thermoplastic and also assisting functional areas such as inspection, assembly and packaging etc.
During the past 5 years of business practice, HRC has successfully achieved its primary intention with the automobile industry for being acknowledged as one of the most professional and dedicated lightweight solution providers and became the designated carbon fiber part supplier of many well-known OEMs such as Volvo, Geely and FAW.
Since middle of 2018, HRC had started the development and production for aviation projects. In 2019, new independent aeronautic business unit was founded and consists of an international team of highly specialized and experienced experts with solid technical background, providing rich talent and experience for the foundation of the new advance aeronautic production center. At the same time, with HRC’s strong international network and resources, as well as the ability to provide rare comprehensive services from engineering design to serial production, the production center will be swiftly put into formal operation with a high bar of standard and efficiency since the very beginning of its establishment.